NovoDoser Series

NovoDoser Series

Spheretech’s NovoDoser Series represents a groundbreaking advancement in food packaging, utilizing liquid nitrogen (LN2) to enhance product preservation, quality and shelf life. This cutting-edge technology also improves packaging durability and minimizes vacuum panelling. Spheretech’s highly insulated design ensures accurate dosing into various containers such as PET, PP bottles and aluminium cans, while maintaining consistent pressure and quality standards. The process involves supplying liquid nitrogen to the doser, where sensors detect containers and send signals to the controller, directing the dosing head to dispense the required quantity. Liquid nitrogen droplets swiftly evaporate and expand, filling the container’s headspace with the desired pressure.

Applications

  • Water
  • Edible Oil
  • Cooking Oil
  • Juice
  • Wine
  • Coffee
  • Tea
  • Beer
  • Nuts
  • Dry Fruits
  • Vitamins
  • Soft Drinks
  • Sauces
  • Snacks
  • Coffee Beans

Specifications

  • Discrete dosing up to 2000 CPM/BPM.
  • Controller with Siemens S7-1200 PLC platform.
  • NEMA 4X IP65 stainless steel enclosure.
  • HMI with TFT colour touchscreen display.
  • Minimum dose duration: 5 ms to 15 ms.
  • Accurate dose weight: ±1%.
  • No Container, No Dose function.
  • Smart maintenance features to help users plan maintenance schedules.
  • Direct LN2 feed pressure up to 100 PSI (6.5 Bar).
  • Modbus user interface.
  • Alarm log for troubleshooting and performance monitoring.
  • Recipe storage for up to 5 recipes.
  • 316L material construction for higher corrosion resistance.
  • Optional HS pneumatic hygienic dosing head washdown design.

Features & Benefits

  • Multi-Lingual HMI: Supports English, Spanish, Chinese, and other languages.
  • Frost-Free Nozzle: Self-generating GN2 for dosing head blanketing.
  • Consistent Container Pressure: Delivers accurate dosing of ±1%.
  • Lowest LN2 Consumption: Discrete dosing for speeds up to 2000 containers per minute.
  • Lowest LN2 Losses: Proprietary vacuum insulation with minimal heat leak for faster capital payback.
  • Lowest Maintenance: Ultra long-life cycle dosing valve rated for over 60 million cycles.
  • Application Flexibility: Compatible with soft-dose and micro-dose technology for hot-fill, powder, and granular applications.
  • 5-Year Vacuum Warranty: Ensures the lowest cost of ownership.
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